Sunday, April 27, 2008

I Still Remember My First Check Engine Light

Ah yes, it seems like only yesterday. We had just buttoned up the interior of the STI after the installation of our fancy electronic suspension, and we switched on the car to find...a dashboard full of warning lights! Specifically, the Check Engine light, and its friend the blinking cruise control light. (All late-model Subarus blink the cruise control lamp when the Check Engine light is on. I assume this is to make extra sure you don't drive around forever with the Check Engine light permanently lit. And the cruise control doesn't work when that light is flashing, either! Maybe they think THAT will give you the incentive to seek professional service help...)

Anyway, the car was throwing a bevy of diagnostic codes, including "Rear oxygen sensor signal low" and "Neutral position switch signal low" and something else about air/fuel. Clearing the codes resulted in them coming back on instantly upon starting the car, which is a sure sign of disconnected hardware. A once-over of the various wiring harnesses revealed no obvious plugs left hanging, though.

My next stop was to the excellent Subaru Technical Information System web site. There you can pay a small fee ($35 for 72 hours) and download shop manual PDF files to your heart's content, look at wiring diagrams, get detailed troubleshooting instructions, and more. I scarfed up pretty much the entire STI shop manual, plus the full set of wiring diagrams, and got to digging.

I'll post about the resolution to this problem next time.

Tuesday, April 15, 2008

Cusco E-Con

As I mentioned in a previous post, we installed the Cusco Zero-2E coilovers on the STI. The "E" in the name indicates that it's compatible with the Cusco E-Con control module, which gives you remote adjustment of the coilovers' five-way dampening.

Installation of the system is a little involved. There are four little motor modules which each sit atop their respective shock. Wiring leads to a junction box, and then a ribbon cable from that connects to the control unit. The only wires you actually have to attach to the car are power (constant and switched) and ground, but running all those wires to the four corners of the car took some time, plus the removal of a good portion of the interior. The innards of the '08 dash are pretty cramped. We decided to mount the control unit inside the center console. The junction box we hid where the rear cup holders used to live. (Sorry rear passengers, you'll have to stash your water bottles in the doors now.)

After everything was popped and bolted back together, I took the car for a spin and tried out the new remote adjusters. They work! It's pretty slick; you just push a button, and faint little clicks emit from each corner of the car. (LEDs blink on the E-Con display at the same time.) After a few seconds, the dampening changes, just as advertised. You can adjust front and rear independently, or you can link them.

As for the actual hardness of the different levels of dampening...my initial impression is that "1" is great for daily use, and "2" through "5" should be labeled "kidney punch" through "liquefy internal organs." I think I'll be using the higher settings for motorsports only. But really, isn't that the whole idea behind one of these systems? Drive to work on Friday, drive to the autocross on Saturday, and switch settings without every having to turn a wrench. Neat.

Now to find the time to actually get this car on the track...


Monday, April 7, 2008

Red Tails

As I mentioned before, I really don't like the factory chrome tail lamps. I thought I'd cover them in red vinyl, but the contour is a little difficult -- thin vinyl tends to wrinkle if you try to curve it too much. There is thicker stuff, like "Rockblocker," but that can't wrap around the edges, so the clear will show through. That leaves painting. We took the lamps to our favorite body shop, and now they're nice and red. The car really looks different from the back.

For those of you who want to remove your tail lamps for whatever reason, here are some pointers on getting the center lamps (on the hatch) off the car:
  1. First, remove the interior hatch trim. Start at the top, by the hinges. Pop the four pieces loose. The bottom piece is pretty tight, but it will pop free.
  2. Remove the 8mm long nuts from the sides. Note that these have little teflon washers that are easy to lose.
  3. There's one last 8mm nut inside the hatch. Use a socket extension or 8mm nut driver to get to it.
  4. Once all the nuts are free, the lamp will still be tightly attached to the car. It's got a pop fastener that holds it in. We just pushed on that last stud (where the nut was) with the socket wrench, and the lamp popped loose.
While we were in there with the hatch trim apart, we swapped out the backup bulbs with LED replacements.

Monday, March 24, 2008

Lowered!

Since my last post, we've had the car in the shop a bit. We got the painted grille on the car. It gives it a slightly different look in the front, although I think non-Subaru people would never notice. We tinted the windows to the Virginia legal limit of 50% in front, 35% in back. Moving on to something more substantial, we bolted on a set of Cusco Zero-2E coilovers, and lowered the car about 1" from its stock height for starters.

The Zero-2E's are premium fully-adjustable spring/shock assemblies that allow for independent dampening adjustment at each corner, and continuously adjustable height adjustment at each corner. The "E" in the name means they can be paired with Cusco's electrically-actuated remote control, which allows you to adjust dampening from the comfort of your driver's seat.

I haven't yet had time to play with the remote dampening, but my first impression of the way the car rides and handles is very positive. I was a little worried that I would destroy the daily-driveability of the car by making it so rough it was only suitable for the track. That's definitely not the case. The car does feel more connected to the road, and body lean is less, but it's still perfectly comfortable. There's a little more vibration and impact transmitted into the car, but nothing your grandma would complain about. So far so good.

Thursday, March 6, 2008

The Modification Plan

The car is almost through its 1,000 break-in miles, and my modification plan is gathering shape. My overall goal for the car is to push the performance envelope just a bit in every direction, without making it unsuitable for daily use. That means no roll cage, no monster-huge turbocharger, no mega-loud exhaust. On the other hand, the very soft and quiet nature of this car (even compared with the older WRX STI) leads me to believe I can push things a bit without totally messing it up.

There are also some appearance things I want to address. I wanted to change the front end look of the car a bit, so I added the original equipment Subaru fog lamp kit. I also sent the grille off to get painted body color; I'll post new pictures with the revised grille as soon as I can.

Coming soon: A Kartboy short shifter; Cusco Zero-2E coilovers; and larger wheels and tires.

After that, the Cobb AccessPort. I'll be doing some before-and-after dyno testing with that device. Further down the
road will be more power mods, including a full exhaust system, maybe an intake system, and perhaps a slightly larger turbo and intercooler.

Friday, February 22, 2008

SI-Drive

I hate to sound like a luddite, but the SI-Drive ("Subaru Intelligent Drive") thing just seems ridiculous to me. It's a knob in the center console (just where BMW puts their also-ridiculous iDrive knob) that can select from among three different modes. On the STI all it does is change the mapping of the throttle pedal to the actual throttle behavior. I (Intelligent) mode appears to limit maximum throttle, plus it has a shift light that encourages you to short-shift to improve gas mileage. S (Sport) gives you access to full throttle, but the initial pedal generates almost no apparent reaction from the car. S# ("Sport Sharp") is the only one that makes the motor feel like I would expect, with peppy response at lower throttle angles.

The reason I find this system silly is that I already am in control of my throttle foot. If I want to restrict myself to 30% throttle, I can do that without even switching a button. I'll just soft-pedal the gas. Plus, if I change my mind, I don't have to find the button, I can just mash the accelerator! (Gee, maybe I should get a trademark on this system. I'll call it..."I Drive.")

Designing the button to look like a BMW iDrive button is insulting. What, does Subaru think I'm an idiot, and that somehow the cachet of the BMW will rub off on them? This reminds me of those cheap boom box stereos that have what looks like a ten-band graphic equalizer, but it's really just two sliders and a bunch of lines so it gives the appearance of more bands.

I'm in the fortunate position to be able to actual fiddle with the iDrive -- sorry, the SI-Drive -- throttle mapping using the Cobb AccessPort, so I plan to just take the "Sport Sharp" behavior and make the default mode work like that.

I must confess I wish that the money invested in giving my STI the SI-Drive system were spent instead on a couple other creature comforts that are common these days, like a sunroof, or heated seats. Yes, yes, I know, that's not in the spirit of the hard-core performance car, but what can I say. I already established that the STI isn't so much a hard-core care anyway. And even my old 2003 Evo had a sunroof.

Sunday, February 10, 2008

The STI Loosens Up

Gas Mileage Rising

The average mpg reading on the new STI was around 16 mpg through about half the first tank. I don't know if that was because nine miles on odometer when I got it were spent putting around distribution and dealership lots, or just because the motor was new, but it's been improving ever since. By the time the first tank was empty, we were up to 18.0 mpg. Halfway through tank #2, it's at 21.1 mpg. It may be my imagination, but the motor seems more willing to rev now, too.

Considering the car's 17/20 sticker mpg rating, 21.1 seems decent.

Living With the STI: More Tid-Bits
  • You can put eight -- yes, eight -- 20-ounce gourmet lattes in the STI. (For those who care, that's two in the front center cup holders, two in the rear cupholders, and one in each door pocket.) And thanks to the STI's plush ride, you won't splash coffee all over your interior on the way home to your seven coffee-starved roommates.
  • If bank-vault solidity is what you look for when you close a car door, look elsewhere. The STI doors make a hollow "ting" sound when you close them. They feel very light.
  • On the other hand, if you're looking for a lightweight aluminum hood like the older WRX cars had, sorry, folks. New WRX models, including the STI, have a conventional steel hood. (Some press reports had said the STI would get an aluminum one, but my trusty fridge magnet says that's not the case.) On the positive side, Subaru finally installed gas lifts on the hood. Hooray! I hate prop rods.
  • This car has a LOT of cornering grip. I'm still trying to find the cornering limits. It may feel soft, but it sticks like a barnacle in corners. I'm pretty impressed with the Dunlop tires. They're called SP Sport 600, and they were specially engineered for this car, according to Dunlop.

Stock Stereo System
Notes, Part Two

Two sort-of-hidden features of the stock stereo are accessed by the "Menu" button. There's speed-sensitive volume, which I'd call mildly useful. And there's "SRS CS Auto," which is a sound processing feature. It makes the sound...different. I have a hard time figuring out exactly what sounds different, though. According to the SRS web site,

SRS CS Auto is the automotive audio industry’s only award-winning surround sound decoding solution that features additional post-processing techniques for a total vehicle surround sound experience. CS Auto’s enhancements include SRS Dialog Clarity™ to improve the clarity of the center or phantom center channel’s vocals; FOCUS® to elevate the sound image for any in-vehicle speaker placed below the listening level (such as in the lower portion of the door); TruBass®, a bass enhancement to deliver the perception of significantly lower bass frequencies and a specialized Channel Mixer which allows adjustable mixing of the front and center channel contents into the surround channels.

Uh...okay. So, we don't really know more than we did, but it sounds okay. The company claims this works with any source material.

EVO Likes the STI

I just got my March 2008 copy of the UK's EVO magazine. (One of the best car magazines on the planet, in my opinion. Especially if you're into photography.) The cover story is about pairing the STI with a Lamborghini Gallardo -- the crazy-fast Superleggera version, no less! -- and chasing them around the wet country roads of North Wales. The STI holds its own, although the authors admit that the Gallardo will zoom away in a straight line. (Chalk it up to the 226 additional horsepower...) The page 61 photo of the two cars, with the STI six inches off the tarmac, is just awesome. There's some terrific video , too.

And hey, they pretty much echoed my comments about the STI's cross-country abilities! Perhaps there's a career waiting for me in journalism if this parts business stuff doesn't pan out.